How the hats to be made?
With the changes of the times, hats have been used to hide hair and face, which has been broken, but gradually become an indispensable pet on the fashion stage.The below steps are details of Hat manufacturing.
The hat looks simple, but its production process is very complicated. Let’s see how to make a fashionable beautiful hat~
Tools / raw materials
Cloth, accessories, buckle
Embroidery machine
Hat manufacturing Method and step
Step One
Cutting workshop
(1) according to the requirements of the order, the cutting and cutting personnel shall select the fabric, color card, knife mold, arrange the fabric broaching machine, estimate the cutting times of the batch of fabric, and use the press to cut into pieces.
(2) for eye pricking, select different model ratios and use the hole pricking machine to prick holes.
(3) top button cloth: according to the required size of the button, select the leftover materials and use the top binding machine to tie out the top button cloth.
(4) hot lining: according to the requirements of the order, choose hard lining or soft lining, and use the lining machine to fit the cap piece and lining together.
(5) cloth belt: according to the size of various buckles and the width of cloth belt, select leftover materials to cut cloth with cloth cutter.
Step Two
Embroidery workshop
Make different embroidery styles according to the pattern / logo
1. Embroidered eyes
The thread color shall not be embroidered wrongly, the drilling hole shall be aligned, and any broken edge or spot shall be picked out, which shall not be discarded. It is necessary to go to the cutting workshop for patching in time.
2. Top up
Align the seam edge, eat the seam evenly, parallel the inverted needle and turn it to the head, and align the three lines at the intersection of the crown. Stitch distance requirement: 3cm, 10 stitches.
3. Pull two needles.
The front plate, back plate, back middle and the back half of the whole roof must be boned, and left and right sides must be kept even, and there must be no broken edge and mouth bursting phenomenon; the front half of the front and the whole roof must be one side down (or according to the customer’s requirements); the color of the cover seam must be consistent. Needle distance requirement: 3cm, 9 needles.
Step Three
Tail strip
The inner fold position is 0.6cm; the length of the bottom edge is the same after turning; the arc of the tail strip is symmetrical and does not deform; the distance between the first line and the edge is 0.2cm; the color of the binding strip and the cover strip is the same.
Buckle up
Pour the needle out 2 mm from the edge. The folded edge shall not be exposed. The adhesive tape shall be put in place. The length of adhesive tape on both sides shall be the same after the button is installed.
Sticky tape
The tape and cloth must be laid flat with the same length and 90 degree angle. The burr shall not be exposed, the thread head shall be cut clean, and the width of the tape shall be the same.
Step Four
Sweat band
It is not allowed to jump needle, float thread or break edge. Heavy vehicle is required after thread breaking. Needle distance requirement: 3cm, 8 needles
Tongue tied
The back hand must be inverted, and the inner cloth should be tightened and pulled to the same length as the surface cloth, with the same sewing position. The inner cloth should not be turned out, white plastic sheet should be used for light color cloth, and black plastic sheet should be used for dark color cloth. Stitch distance requirement: 3cm, 10 stitches
Tongue wrap
When inserting the tongue center, it should be centered. Both sides of the eyebrow angle should be basically symmetrical. It should be pulled close, not reversed. The sealing should be tight, but not the tongue center on the car. The needle distance should be 3cm, 8 stitches
Lean line
The distance between the wires shall be made according to the requirements of the process sheet and sample cap. The wires shall not be connected, floating or jumping.
Step Five
Trim (eyebrow)
The length of the seam is about 0.8. After trimming, the cloth edge is flat and free of fringes.
Upper tongue (upper head)
It is necessary to keep the seam even and in place. The blade position of the cap tongue and the seam position of the front panel should be aligned. The angle of the baseball cap is not on the tongue, and the upper angle of the bent tongue cap is 2-3 stitches
Upper sweat band
The sweatband shall be elastic and tight on both sides of the cutting line car (covering the cutting line), and the hat tongue shall be slightly tightened, without sinking or tongue core. 2-3 stitches on the tongue angle of bent tongue cap, but not on the tongue angle of baseball cap. The seam of sweat band is 0.2cm, and the length of both ends is 1.5-2.0cm.
Step Six
Mark
The stop of the logo shall be neat, the position shall be in accordance with the order requirements, the font shall not be pressed, the sewing position shall be 0.1cm, and the start stop and return pin shall be 1.0cm
Pressing line
It must be evenly and uniformly spaced from the edge, the front pressing line shall not be connected, the two ends of the needle shall be turned back 1.0cm and symmetrical left and right, the sweat band shall not be exposed, it shall not fall down, it shall not expose the groove, the sweat band shall be flat, and it shall not jump the needle or float the line.
Pull the bar
The size of the hat shall be controlled according to the length of the cuttings. All sides shall be evenly fed. Cuttings of different lengths shall be used according to different positions. Both sides shall be pulled in place. Both sides at the bottom of the hat top shall be symmetrical. The bottom edge of the cuttings shall be flush with the bottom edge of the hat body.
